Product designers and process engineers considering laser welding as an alternative to more conventional types of welding, such as MIG-MAG or/and TIG arc welding, will find each has its plusses and minuses. But for most applications laser welding is a cleaner, more precise, and more controlled method of welding and is especially much faster and better controllable.
Every PhotonWeld laser Welding Machine is equipped witht the unique and patented EcolEner energy saving technology. Minimal 22% energy saving compared to any other laser source and up to 85% energy saving compared to any other Welding Machine
Sustainability is emerging as an important approach that manufacturing companies employ to improve their economic profitability and competitive advantage by enhancing environmental performance. Consistent with the contemporary aspects of ecological responsibility, specific forms of ECOLogical ENERgy (ECOLENER ®) saving mediate the relationship between an environmental sustainability orientation and environmental performance.
Normal arc welding produces 9.82 grams of CO2 per second
PhotonWeld laser Welding produces 1,57 gram CO2 per second
84% less CO2 PRODUCTION by PHOTONWELD Laser Welding
PhotonWeld: SIMPLY "THE" BEST
Lasers provide contact-free, high-speed metal welding solutions for advanced manufacturing across countless industries. With fiber lasers, laser welding has become a highly reliable, easily automated process that provides the highest part quality, typically at the lowest processing costs, and virtually maintenance free.
They are very fast: Laser Welding is much faster and more versatile than traditional welding methods. Laser energy provides consistent energy to the weld spot. This means excellent speed, thermal control, and seam quality. Voids and pockets are eliminated and secondary finishing is unnecessary.
Minimal Heat Input: The laser allows the metal to be heated extremely quickly, while limiting the risk of deformation It reduces improper alterations to components. Less heat transfer to the surrounding metal also means less distortion at the weld seam. Also a much smaller HAZ (Heat Affected Zones) and much less crackings just beside the weld.
They are highly accurate: They allow a localized, very fine, very clean, almost invisible welding with high precision. The laser beams can be easily controlled to weld the tiniest of parts without damaging them. They are particularly suitable for welding small parts, they are extremely accurate .
They have a high consistency: It delivers consistent repeatability. One weld to the next can be virtually indistinguishable.
They guarantee great strength: Laser Wobble welders do creates very high-strength welds.
They can be adapted to a wide variety of part shapes and materials: You can use them to weld parts with very different shapes and to make complex Joints. It makes welding together materials that differ from each other possible.
They do not wear out: Laser welding machines operate without contact, so there is no risk of wear and tear on the machine. There is also no need to change tools or electrodes, which is a definite advantage in terms of waste reduction. Pure and stable fiber laser source , 100,000 hours of lifetime, free of maintenance
They are VERY Economical: High electro-optical conversion efficiency (32% standard and up to 50% with our EcolEner Technology), excellent beam quality, high energy density, and reliability, a wide modulation frequency. Low energy consumption, only 20%-30% of the traditional welding machine. They have very low cost of ownership and maintenance costs
They are VERY Profitabl: Fiber laser welding is now with our Lasermach WOBBLE Handheld fiber laser welding machine VERY affordable and accesable for every company
Highest Part Yield: The high stability of the laser power and beam profile of the fiber laser ensures a very repeatable process that delivers the same high-quality weld every time. This non-contact process with no wearing surfaces ensures the last part you produce is the same as the first.
High Throughput: The inherently high speed of laser processing combined with the ease of high-speed automation and elimination of most post-processing steps provide significantly shorter cycle times than competing technologies. Factor in the high-yield process, and WOBBLE fiber laser welding delivers more good parts faster than alternate joining techniques.
Fast ROI: Together with higher-speed and lower-cost processing, the high uptime and availability of the laser welding system enabled by the zero-maintenance fiber laser make for the lowest cost per part welding, and the fastest return on investment.
Quality, speed and clean processing makes our PhotonWeld laser welding machine a favorite for fabricators and manufacturers.
Most Ecological welding of this century!
Save till 90% compared to normal welding!
When examining energy efficiency, the entire manufacturing process must be taken into consideration. Because of its inherent characteristics, EcolEner laser welding technology offers many ways of increasing energy efficiency and reducing manufacturing costs in upstream and downstream manufacturing processes. These factors should be considered when selecting the optimum welding technique. Based on several factors, the Wobble Laser Welding process is considered one of the best welding methods in production.
- The first reason is the significantly low heat input and the corresponding minimum melting zone. This ensures the lowest possible shrinkage and distortion constant. If less metal is melted, the shrinkage and distortion are also very low. This allows precision machined components to be welded together with little or no secondary machining effort.
- Other advantages over any sort of arc welding are the high efficiency of heat utilization and the low operating costs. The actual consumption of gases, energy and amount of cooling is significantly higher in any arc welding.
Therefore, only an assessment of the complete production chain can provide a definite conclusion about possible savings potentials. The cost saving potential often lies in the upstream and downstream processes.
It is evident that improved and swifter measures will be necessary to protect the climate in the future. Efficiency is a broad task. Therefore, YOU can also contribute to a more climate-friendly future through wise and intelligent decision making and investing in a high efficient welding technology like our PhotonWELDER ®.
PhotonWELDTM handheld laser welding is easy to learn, simple and fast to set up and provides consistent high-quality results across a wide range of materials and thicknesses
Experienced MIG and TIG users benefit from the more rapid and flexible processing capabilities of PhotonWELD:
- Up to 7X faster than TIG
- Up to 4X faster than Quasi CW Laser welders with only pulse welding for power over the 350 Watt
- Easy to learn and operate with highest process consistency
- High quality welding of thick, thin and reflective metals without distortion, deformation, undercut or burn-through
- Welding of dissimilar metal parts of different thicknesses
- Dramatically low heat input and minimized heat affected zone
- Minimal part setup and post-processing grinding or polishing
- Increased productivity with no need for machining or straightening deformed parts
PhotonWELD uses the new EcolEner High Efficiency Laser Source family, a new generation of kW class low-mode Ytterbium fiber lasers with record wall-plug efficiency of almost 50%. PhotonWELD Series offers an unparalleled level of reliability, have higher wall-plug efficiency, are brighter and more reliable than kW class diode lasers built by combining multiple emitters into a single output. The ECOLENER Series is perfectly suited for applications that cannot tolerate any downtime or service intervention. The EcolEner can be used in all high power application areas, including cutting, welding, brazing, cladding and surface treatment.