THE WORLD-CLASS LASER WELDING MACHINE MANUFACTURER
The Best or Nothing!
PhotonWeld A-PRO
New Rugged and rain proof laser Welding Machine - Making 'Smart' More Simple
> Running continuously 100% Duty 24/24 - 7/7
> Running from -20°C till +60°C
> Cooled with double circuit HEAT PUMP
> Running from 220V Mono Phase
> Running in the Rain
> Super Energy saver compared to other laser welding machines
PhotonWeld A-PRO: Innovation meets Tradition
Laser Welding Machines with the sensational feeling and the looks of Arc Welding Machines
PhotonWeld-A-Pro-Series: Revolutionary Handheld Laser Welding System for Fabricators
PhotonWELD TM handheld laser welding machines are easy to learn, simple and fast to set up and provides consistent high-quality results across a wide range of materials and thicknesses
PhotonWeld-PRO-A:
The first laser welder that looks and feels like a regular welder, but who is much better than a regular welding machine!
It is obvious that this machine has been developed by Welding specialists for the best welders
THE IMPORTANCE OF FEEDBACK IN SWITCHES AND DIALS
User interfaces have always been a vital aspect of the working experience. The look, feel and method of interface interaction is one way that machine manufacturers separate themselves from competing machine makers. In the industry electromechanical switches play a large role in defining the touch, feel of interface actuation.
As the gateway to a user interface, a switch or dial solution must have a desirable appearance and feel. To achieve this result, we worked closely together with major automotive switch manufacturers to optimize aesthetics, ergonomics and performance. The result is that even with gloves on, you feel the clicks in the rotary dials. This selection dials do give you the feedback when turning. You do even not have to look to know how much you did set the parameters up or down.
PhotonWeld A-Pro series of handheld laser welders always puts customers' needs first and provides customized solutions for the difficulties in copper welding applications.
Laser energy density and resistance to high reactive energy are the keys to continues welding.
The PhotonWeld A-Pro series handheld welding machine adopts an integrated design. It's unique integrated welding gun design has strong anti-return light capabilities and can continuously weld high-reflective materials without generating heat or shutting down.
The PhotonWeld A-Pro series of handheld welders has rich welding modes. Its pulse welding mode has a maximum welding frequency of up to 50KHz . In the high-frequency welding mode, the small spot laser can penetrate copper to form a weld while minimizing the thermal impact. .
PhotonWeld A-Pro series handheld welding adopts 14um "small core diameter" technology, the spot diameter is less than 40um , and the laser energy density is 300% higher than that of traditional laser welding machines. Even without wobble welding, it can effectively reduce porosity, which can be said to be a powerful tool for copper welding. In addition to reducing porosity, "small core diameter laser technology can also increase laser utilization by making the beam energy more concentrated, reduce the reflection of laser by copper or Aluminum and extend the service life of lenses and handheld welders.
Lasermach continues to carry out technological innovation and research and development, continues to delve into customer scenarios, actively collects user feedback, conducts scientific research and application transformation of laser technology based on the difficulties and pain points that end users really need to solve, and uses the power of innovation and technology to create product value. Provide truly valuable solutions and establish Lasermach Laser’s own differentiated competitiveness.
Compact and Portable Laser Welding Machine
PhotonWeld A-PRO : "Smart" Made more simple
EXPLORE YOUR OPTIONS
Select the Perfect System for Your Needs
| Serie PhotonWeld A-PRO | PhotonWeld A-PRO-T35 | PhotonWeld A-PRO-T45 | PhotonWeld A-PRO-T55 | PhotonWeld A-PRO-T70 | PhotonWeld A-PRO-T90 | |
|---|---|---|---|---|---|---|
| NEW !: available 04-2024 | NEW ! : available 04-2024 | |||||
| Max Welding Penetration - Single side Welding | ||||||
| Stainless Steel | 3,5mm | 4,5mm | 5,5mm | 7,0mm | 9,0mm | |
| Carbon Steel | 3,0mm | 4,0mm | 5,5mm | 7,0mm | 9,0mm | |
| Galvanized Sheet | 2,0mm | 3,5mm | 5,0mm | 6,0mm | 7,0mm | |
| Aluminium | 1,5mm | 3,5mm | 5.0 mm | 6,0mm | 7,0mm | |
| Fibre cable length | 10m | 10m | 10m | 10m | 10m | |
| Power supply cable | 10m | 10m | 10m | 10m | 10m | |
| Weight | 38kg | 38kg | 41kg | 46kg | 48kg | |
| Dimensions (L-H-W) | 673-480-310mm | 673-505-310mm | 673-505-310mm | 673-505-310mm | ||
| Operating temperature | -20 ~ +60°C | -20 ~ +60°C | -20 ~ +60°C | -20 ~ +60°C | -20 ~ +60°C | |
| Noise level | < 50 dB | < 58 dB | < 58 dB | < 58 dB | < 50 dB | |
| Power connection | 220V - Mono - 10,4A | 220V - Mono - 12A | 220V - Mono - 16A | 220V - Mono - 19A | 220V - Mono - 20,8A | |
| Active cooling with Inverter driven compressor and servo driven ventilators | ||||||
| Maximum Welding Thickness is depending of the material quality |
VIDEO: Laser Welding is .... OUFFFF!
Independant laser welding machine test by "soudeurs 2.0" - click on video to view
LASER WELDING MADE SIMPLE !!
Most Easy controllable Laser welding machine, 3 rotary buttons for the 3 most important functions
Innovative Control Concepts with gives you the feeling of using a standard Welding Machine
The only Synergetic Laser welding controller that works and feels like a normal welding machine
FOOLPROOF OPERATION !
MAKE IT SIMPLE
Step 1: Select your material on the screen
Step 2: Select your thickness to weld on the screen
Step 3: Select if you are welding with or without wire infeed
Start Welding!
==>Thats all it needs to make a perfect laser Weld
NEW Synergic Control in Laser Welding : constant quality and rapid welding
Very simply, synergic control in a Laser welding machine refers to a machine that automatically sets the welding parameters, according to material to weld.
Human control alone is no longer enough in precision industrial processing where instruments such as welding machines are used. Only highly specialised workers can continue using manual welding machines, but this entails a high cost to companies where many high-skill welders need to be employed in the production line. An unskilled welder could make mistakes and slow down the whole work process, inevitably causing delays in deliveries and a rise in costs.
Today, the issues due to human error in welding are much lower thanks to technologies that make these machines synergic.
A synergic laser welding machine helps the worker not make mistakes, work quickly and with always-high quality standards. Our PhotonWeld A-Pro most advanced digital laser sources for welding does have selectable memories where all the settings are ready to go, depending on the material to be welded, the thickness of the material used, and if there is infeed wire chosen.
With these synergic welding machines, perfect beads can be made, quickly, even with less specialised welders.
Very visible and bright Alarmlights on the front screen
See immediatly when gas pressure is low or when the laser is on
SmartCool i-drive Inverter Compressor
Taking efficiency even further
Laser Welding Machines with liquid gas injection cooling direct into the lasersource
by Economical Heat Pump with invertor driven compressor
UNBEATABLE EFFICIENCY, IN EVERY LOAD CONDITION
The advantages of the ecolener formula represents the no-compromise solution of the new range.
Able to run Continuos at 100% with 60% less energy consumption compared to other laser welding Machines
Maximum reliability, wide operating range, continuous capacity modulation, class A efficiency. The result is a unit that focuses on efficiency in all load conditions, overcoming the limitations traditionally imposed by the other cooling systems
Our High efficient Heat pump with invertor drive reduces drastic the electrical consumption
Heat pumps are a mature technology that is much more energy efficient than any other cooling or heating technology
Ultra light and flexible torch
Only 595 gramm included the cable coupling
Super high speed Wobble head technology
2-D dynamic programmable beam motion
The concept of the 2-D dynamic beam motion or lineair wobble head technology. Independent control of the amplitude and frequency of the oscillation is achieved through a high speed servo controller, allowing more flexibility in stabilizing the keyhole melt during the welding process.
Stability of the keyhole melt is a critical factor when laser welding dificult highly reflective materials such as copper and aluminum. This is partly due to the tendency to spatter, and in the case of some aluminum alloys, a high level of porosity due to the viscosity and surface tension of the melt when using more traditional laser welding techniques. Recent studies have shown the reduction or elimination of these problems with the beam wobble technique, including a recent systematic study with and without fller wire on automotive aluminum alloys.
Overall, the wobble head technique allows for better temperature management of the part. Because the beam passes near any given point of the weld multiple times, the ramp in temperature and cooling rates is slower than in traditional laser welding, which helps eliminate defects and manage spatter.
In addition, this welding technique is compatible with typical welding accessories such as assist gas ports and coaxial nozzles that enable plume suppression and can help control spatter; techniques that are not readily compatible with the scan heads used in remote welding.
In addtion to stabilizing the keyhole melt and reducing porosity in the subsequent weld, the beam wobble technique has proven valuable for alleviating the part-fit requirements for laser welding. Using one of the programable shapes (infnity in this case) and optimizing the amplitide and frequency of the oscillation, an increase in the acceptable seam gap of three times that achieved in conventional laser welding has been demonstrated.
A compact and air-cooled fiber connector design including integrated collimating optics.
THE LIGHTEST AND SMALLEST HANDHELD WELDING TORCH IN THE INDUSTRY
The welding torch design is super compact and very ergonomic, light, high comfortable to hold and easy to operate with even great acces to confined spaces.
- 595 grams
- 270mm x 230 mm total length total height
- Ergonomic Design
- Status Indicator
- Auto centering of Laserbeam after crash
- Robust construction
- Well balanced and high comfortable
- available with a selection of nozzle tips to optimize different joint types.
- Single Trigger Operation
- QCS Fibre Optic Cable triple protected
- 10 meter fiber cable to reach any corner of a big part
- Dual safety light build-in
- Auto wire feededing by continious push, auto wire retracting by short push
The use of collimated QCS interface greatly reduces the size and weight of the welding torch,only 595g. The optical design is perfectly matched with the QCS output head, the transmission efficiency is high, and the heat generation is small. In addition, the torch has a built-in swing function that allows the operator to consistently and safely perform high-quality welds throughout the day with dual safety light buttons.
Fast adjustable and changeable Nozzle
Weld always with the perfect nozzle and the exact focus length
- Adjust the focus length of your welding nozzle in seconds without rotation of the nozzle tube
- Change your nozzle, and only the top of the nozzle tube in a flash
- Never lose time with adjusting of totated nozzle
- Custom made nozzles are easy to make
- different nozzle-ends available for specific use
- changeover from nozzle in less than 20 seconds
10 m fiber cable is our standard
optional 5~15m is available instead of 10m
Avoid A broken Fiber Cable
Multiple fiber cable protections
- Triple protection around the glass fiber cable
- High protective stainless steel Anti bending unit at cabinet exit avoid cracking of the fiber cable when pulling on the torch cable
- Fiber Cable exit from the torch on the machine is mounted at the side of the machine to avoid accidental bending when pushing the machine against another object or the wall
Safety First: Build-in Safety indicator
Safety indicator on torch for activation or stop of the laser beam
PhotonWeld A-PRO: Full CE Safety certified Handheld Laser Welding Machines
Equiped with all CE requested Safety accesoiries connections as standard
- Laser beam Emission indicator + external emission warning indicator control
- Remote interlock connector with Multi safety interlocks:
- Nozzle contact interlock
- Door contact (external) interlock
- Foot pedal (dead’s men pedal) interlock ready (optinal),
- Hardware Key control lock
- Internal (and external - optional) double wired emergency stop
- Failsafe start-stop control
WE HOLD SAFETY OF PEOPLE IN HIGH ESTEEM!
Our PhotonWeld A-PRO laserWelding Machines undergo intense testing.
If at any stage a product doesn’t match up to our high quality standards, it’s sent back to the drawing board.
The first IPX3 Waterproof LaserWelding Machine
Resist Rain: can be used outside!
Intensive Drip and Spray Water Testing following IPX3 protocol
TESTING PhotonWeld A-PRO Series
Intensive Drip and Spray Water Testing following IPX3 protocol
THE RAIN ROOM
Our very own weather machine. This sophisticated testing facility is designed to simulate a wide variety of rain conditions. Using specially engineered rain nozzles strategically positioned in the chamber, we test a Machine waterproof design in conditions that range from light drizzle to wind-driven rain.
Oscillating tube
The oscillating tube is made of stainless steel equipped with multiple special spray nozzles. The oscillating movement range of the spraying tube is reaching to ±60° in this test.
Drip Tray
The drip tray is made of stainless steel, and the drip holes are evenly distributed.
All the Laser Welding Power in the Palm of your Hand!!
Stay always connected with your PhotonWeld A-PRO laser Welding Machine - APP free delivered with machine
All the Laser Welding Precision the Palm of your Hand!!
No more mechanical adjusting of the mirror after dropping the welding torch
When the laserwelding torch is accidentally dropped on the floor or got a hit, there is a great possibility that the laserbeam is not anymore in the center line. As the laserbeam is only 0.1 mm of diameter, or even smaller, the correct central stopping position of it, is very important for a good weld. Adjusting of the laserbam was till now a mechanical precision job that could take a lot of time, which means immediate loss of production. Now with our new app the position of the welding beam can be adjusted in seconds with a slider on the screen of your phone! Finished with losing time. Finished with opening torch and fine mechanical adjusting. Finished with letting dirt into the torch!
- Adjusting of the center of the laser beam with only your mobile phone: direct adjusting by bleutooth from mobile phone or tablet.
- No more mechanical adjusting of the mirror after dropping the welding torch: Electronic slider control to adjust the laser Center Position
- Electronical adjusting of the your laser pointer from your mobile phone
- Electronic slider control to adjust the laser Center Position
- Adjust the laser position in + and - direction with simply the movement of your finger on our screen slider
Stay always connected with your PhotonWeld A-PRO laser Welding Machine!
Adjust and create your own welding Parameters
Super Easy selection of Welding settings
Remote controller for selecting optimal process conditions
Welding conditions can be set using our standard delivered dedicated application
This application program is dedicated for the operation of the PhotonWeld A-PRO provided by Lasermach. PhotonWeld-Connect is an application program for selecting, adjusting, and saving welding conditions, monitoring status of, and checking interlocks, warnings, and alarms in the PhotonWeld A-PRO Series. This application is delivered with the PhotonWeld PRO machines or can be downloaded from your app store. Can only be used on our new PRO machine.
PhotonWeld-A-PRO: Factory Presets Ensure Optimized Welds & Cleaning & Cutting
- Simple preset selection of material and thickness ensures consistent high-quality laser welds and cleaning
- Presets include multiple wobble welding functions to accommodate wider seams and for parts with poor fit-up
- Operators can instantly switch between presets to process multiple material-thickness combinations
- Advanced operators can customize presets, save for future use and can be used by novice operators to produce the same results
- Novice operators require less training which reduces labor costs while preserving quality, increasing productivity and decreasing scrap
Safety note
Please note though, that laser welding does have some unique hazards which need to be accounted for when considered as a welding process. A provision of a welding enclosure should also be made when using, testing or having demonstrations at your place!
For this reason, the demonstrations are by preference not available on site unless having an adequate protection.
Demonstrations and tests will need to take place in Our Demo Center